OI Dashboard — Operational Intelligence

Reclamation OI

crude recovery train · edge node RC-01

Tricanter bowl

—rpm

Tricanter torque

—%

Decanter bowl

—rpm

Heater temp

—°F

Recovered oil

—bbl

Feed rate

—bph

Tank Levels & Quality

—

OI Diagnostic Alerts

reclamation train

Separation Train Status

Tricanter TC-01 · Decanter DM-01

TP-3 · Tricanter feed pump

MT-1 → Tricanter · affinity-scaled curve

VFD frequency

—

Actual flow

—

Actual head

—

Expected head

—

Deviation

—

BEP / rated

—

Hydraulic efficiency—

OK

TP-H · Heat-loop pump

MT-1 → external heater → MT-1

VFD frequency

—

Actual flow

—

Actual head

—

Expected head

—

Deviation

—

BEP / rated

—

Hydraulic efficiency—

OK

Orange = oil / crude · blue-grey = water · teal = equalization · purple dashed = return. Truck Lanes 1–5 → Sump Cellar → FP-1 → Off-1 / Off-2 → skimmers → Dec-1 / Dec-2 → MT-1 → Tricanter → PWT and oil sales.

SWD OI

saltwater disposal facility · edge node SW-01

Injection rate

—bpd

Header PSI

—psi

Pump speed

—Hz

Tank level

—%

Tank inflow

—bph

Permit used

—%

Today total

—bbl

Daily limit

8,000bpd

OI Diagnostic Alerts

KB-1…KB-6 · PC-1 · 5 min cooldown

Wells

Wellhead pressure— PSI

permitted max1,600 PSI

Injection rate— BPD

permitted max3,500 BPD

Permit used—%

amber 90% · red 95%—

Hole depth

6,850 ft

Surface casing

9-5/8" @ 1,250 ft

Long-string casing

5-1/2" @ 6,820 ft

Packer depth

6,120 ft

Perf top

6,240 ft

Perf bottom

6,610 ft

Formation

Ellenburger

Permeability

220 md

Porosity

14.2%

Max particle (√md × 0.33)

4.89 µm

Permitted max PSI

1,600 PSI

Permitted max BPD

3,500 BPD

Annulus pressure

— PSI

Valve status

OPEN

Injection interval

370 ft

Filter mesh (screened to)

5 µm

Wellhead pressure— PSI

permitted max1,550 PSI

Injection rate— BPD

permitted max3,000 BPD

Permit used—%

amber 90% · red 95%—

Hole depth

7,120 ft

Surface casing

9-5/8" @ 1,410 ft

Long-string casing

5-1/2" @ 7,090 ft

Packer depth

6,480 ft

Perf top

6,610 ft

Perf bottom

6,940 ft

Formation

Devonian

Permeability

165 md

Porosity

12.8%

Max particle (√md × 0.33)

4.24 µm

Permitted max PSI

1,550 PSI

Permitted max BPD

3,000 BPD

Annulus pressure

— PSI

Valve status

OPEN

Injection interval

330 ft

Filter mesh (screened to)

4 µm

Wellhead pressure— PSI

permitted max1,700 PSI

Injection rate— BPD

permitted max2,500 BPD

Permit used—%

amber 90% · red 95%—

Hole depth

6,480 ft

Surface casing

9-5/8" @ 1,180 ft

Long-string casing

5-1/2" @ 6,450 ft

Packer depth

5,960 ft

Perf top

6,050 ft

Perf bottom

6,380 ft

Formation

San Andres

Permeability

95 md

Porosity

11.4%

Max particle (√md × 0.33)

3.22 µm

Permitted max PSI

1,700 PSI

Permitted max BPD

2,500 BPD

Annulus pressure

— PSI

Valve status

CLOSED

Injection interval

330 ft

Filter mesh (screened to)

3 µm

Pump-Curve Analysis

affinity laws · curve scaled to live VFD frequency

P-101 · Down Hole Pump

injection service · VFD + PLC controlled

VFD frequency

—

Actual flow

—

Actual head

—

Expected head

—

Deviation

—

BEP / rated

—

Hydraulic efficiency—

OK

P-102 · Charge Pump

booster to FP-1 suction

VFD frequency

—

Actual flow

—

Actual head

—

Expected head

—

Deviation

—

BEP / rated

—

Hydraulic efficiency—

OK

Truck lanes → T-offload valves → transfer pump → FP-2 → Offload Tanks 1–6 → GunBarrel. Oil overflows (restricted) to Oil Tank 1 → Oil Tank 2 → sales; the water leg drops to DH-1 / DH-2 → charge pump → FP-1 → down hole pump → injection header → W-01 / W-02 open, W-03 isolated.

OI Platform

rules engine · knowledge base · control bus

Engine state

RUNNING

Scan cycle

—ms

Rules evaluated

—

Auto-corrections

—

Open faults

—

Edge uptime

—

Knowledge Base

fires this session

Rule	Diagnosis	Sev	Fires

Edge Node Health

local bus

Compute node

Raspberry Pi 5 · 8 GB

Controller

S7-1200 class PLC

CPU load

—

Memory

—

Alert topic

oi/swd/facility1/alerts

Telemetry topic

oi/recl/facility1/telemetry

Broker

local · connected

Cloud dependency

none

The engine runs entirely on the panel. If the uplink drops, control, logging and auto-correction continue; buffered telemetry is replayed when the link returns.

Truck Kiosk

driver-facing offload terminal · lane check-in

Lane check-in

Welcome, driver

Scan your ticket to open a lane. OI assigns the lane, records volume and holds the valve until the load passes screening.

1

Scan ticket / enter hauler ID

Load type, origin and fluid class captured.

2

Sample & screening

BS&W and H₂S check logged against the ticket.

3

Lane assigned

Valve released only when tank headroom allows.

4

Offload & receipt

Metered barrels written to the log; receipt printed.

Lane Status

—

Controls

operator setpoints · PLC enforces hard limits

Auto Control

OI authority

Setpoints

within permit

Well Isolation

valve command

Log

every rule fire, setpoint change and corrective action

Event Log

0 events

Time	Source	Rule	Severity	Event	Action

Inquiries

deployment & licensing

Talk to us

Operational Intelligence

Operational Intelligence licensing and deployment inquiries are welcome — a single disposal well, a full reclamation train, or an existing panel brought under OI control.

Contact

Daniel Gallehugh

Email

daniel.gallehugh@tejasenvironmental.com

Open the contact page

This dashboard is a demonstration running a client-side simulation of the OI engine. Values move the way the real plant moves; no live facility data is exposed here.